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Home Solutions Protective Packaging Solutions Automotive Packaging Solutions

Automotive Parts Packaging

Shifting Gears to Meet Tomorrow’s Automotive Packaging Challenges

Whether it’s for an internal combustion engine (IC), electric vehicle (EV), or hybrid, automotive parts require tailored packaging solutions. At Sealed Air, we offer a comprehensive range of protective packaging designed to meet the evolving demands of the automotive industry.

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New Technologies Driving Change for Auto Service, Repair, and Maintenance

As an automotive parts manufacturer or distributor, you understand that market changes often necessitate rethinking your business practices, including your packaging designs and materials.

The right packaging can help keep your business moving forward, even during times of change. Whether you need to protect delicate electronics, secure heavy engine components, or prevent scratches on panels during transit, we have the expertise and solutions to support your operations.

Find the Auto Parts Packaging Solutions You Need to Keep Moving!

Large & Heavy

Heavyweights Handled with Care

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Transporting large, heavy automotive parts requires more than just robust materials. Specialised cushioning and retention systems are essential to protect surfaces and edges from damage during transit. With a focus on strength, adaptability, and sustainability, our solutions ensure even the bulkiest parts arrive safely, ready to hit the road.

Typical applications we support:

  • Windscreens
  • Engine components
  • Lead-acid batteries
  • Wheels
  • Truck bed covers
  • Exterior accessories

Top Packaging Options for Large and Heavy Parts

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Ethafoam® Planks

Lightweight, durable foam for surface protection.

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Instapak® Quick RT®

Custom moulded foam for a snug, secure fit.

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Korrvu®

Smart retention packaging for maximum stability.

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The Environmental Impact of Damaged Products

The resources used to manufacture a replacement, ship the replacement to the consumer, and return the broken product can more than double a product’s sustainability impact.

Irregular Shape & Weight

Shaping Stability for Irregular and Off-Balance Parts

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Irregularly shaped and unevenly weighted automotive parts often present unique challenges, such as uneven weight distribution, delicate components, or unconventional shapes. Without proper packaging, these items are more susceptible to mishandling, falls, and drops, especially when not shipped on a pallet. Our tailored packaging solutions are designed to cradle every curve and edge, providing maximum protection, stability, and cushioning to ensure these parts arrive ready to perform.

Typical applications we support:

  • Motors, Alternators & Engine Blocks
  • Radiators & Fans
  • Interior Moulded Parts & Roof Racks
  • Tyres
  • Exhaust Systems
  • Transmissions

Top Packaging Options for Irregular Parts

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Instapak® SpeedyPacker

Custom foam-in-place packaging for tailored protection.

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Ethafoam® Foam Planks

Precision-cut foam for bespoke cushioning and support.

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Inflatable Cushioning

Lightweight, space-saving options for irregular items.

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Paper Systems

Sustainable and versatile cushioning for a smarter approach.

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Why EV Charger Packaging Must Start With ‘Unboxing’

Unboxing an EV charger combines the thrill of buying a new car with the promise of sustainability, making durable, customer-focused protective packaging key to a successful unboxing experience.

Fragile & Easily Scratched

Protection That Goes the Distance for Your Fragile and Delicate Parts

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Glass components and painted or coated automotive parts are essential to both safety and design, but their delicate nature makes them highly vulnerable during transit. Scratches, cracks, or scuffs can compromise their appearance and functionality, leading to costly repairs or replacements. Our advanced packaging solutions absorb shocks, prevent scratches, and form a protective shield, ensuring every fragile or pristine part arrives in perfect condition, ready to shine or stay showroom ready.

Typical applications we support:

  • Headlights and tail lights
  • Side and rear-view mirrors
  • ADAS components
  • Dashboard displays and panels
  • Catalytic converters and EV chargers
  • Body panels, bumpers, and spoilers

Top Packaging Options for Fragile and Delicate Parts

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Retention & Suspension

Retention and suspension packaging to cradle and stabilise glass parts.

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Instapak® SpeedyPacker

Custom foam-in-place packaging for tailored protection.

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Ethafoam Planks

Precision-cut foam offers tailored cushioning for complex.

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Inflatable Cushioning

On-demand air pillows provide lightweight, flexible cushioning for surface protection.

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KSE Exceeds Expectations with Korrvu® Retention Packaging

“We pride ourselves on high quality, precision electronic engineering and the Korrvu® packaging solution truly aligns with this.”

Patrick Niefnecker, Project Leader at KSE

Components & Ecommerce

Small Parts, Big Impact

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Shipping small automotive parts requires a balance of protection, efficiency, and cost-effectiveness. From safeguarding delicate components to ensuring durable goods reach consumers in perfect condition, our solutions are designed to meet these challenges. By streamlining packaging processes, reducing waste, and enhancing product protection, we help you deliver small parts with confidence.

Typical applications we support:

  • Hardware (nuts and bolts)
  • Gaskets/belts
  • Wire harnesses
  • Light bulbs
  • Fuses/breakers
  • Spark plugs

Top Packaging Options for Small Parts

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Autobag®

Automated bagging systems for fast, efficient packaging.

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BubbleWrap® Inflator

On-demand cushioning for fragile or irregular items.

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Mailers

Lightweight, protective options for direct-to-consumer shipping.

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Paper

Sustainable void fill and wrapping solutions

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Package Designs That Drive Change

In the global automotive industry, when considering packaging, you typically start with two main options: reusable packaging for Original Equipment Manufacturer (OEM) assembly and expendable packaging for aftermarket parts.

Why Choose Sealed Air for Automotive Packaging?

Sealed Air delivers more than just protection. We provide solutions that drive value across your supply chain:

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Prevent Product Damage

Advanced cushioning and retention systems keep your products safe from shocks and mishandling, reducing returns.

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Right-Size Packaging

Custom designs minimise material use, reduce void fill, and optimise freight costs for greater efficiency.

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Elevate Customer Experience

Korrvu® packaging and tailored solutions ensure pristine deliveries, enhancing satisfaction and reinforcing your brand’s reputation.

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Achieve Sustainability Goals

EN15343-certified foams and recycled materials help you meet sustainability targets while maintaining high performance.

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Streamline Operations

Our range of automated bagging systems accelerates fulfilment operations for e-commerce orders.

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SERVICES

Engineered Solutions

Our engineers assess your automotive packaging process to recommend strategies that minimise damage, optimise space, and enhance efficiency, all while improving the customer experience. Schedule a Free Consultation.

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Get Started With Sealed Air

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