Automotive Parts Packaging
Shifting Gears to Meet Tomorrow’s Automotive Packaging Challenges
Whether it’s for an internal combustion engine (IC), electric vehicle (EV), or hybrid, automotive parts require tailored packaging solutions. At Sealed Air, we offer a comprehensive range of protective packaging designed to meet the evolving demands of the automotive industry.

New Technologies Driving Change for Auto Service, Repair, and Maintenance
As an automotive parts manufacturer or distributor, you understand that market changes often necessitate rethinking your business practices, including your packaging designs and materials.
The right packaging can help keep your business moving forward, even during times of change. Whether you need to protect delicate electronics, secure heavy engine components, or prevent scratches on panels during transit, we have the expertise and solutions to support your operations.
Find the Auto Parts Packaging Solutions You Need to Keep Moving!
Heavyweights Handled with Care
Transporting large, heavy automotive parts requires more than just robust materials. Specialised cushioning and retention systems are essential to protect surfaces and edges from damage during transit. With a focus on strength, adaptability, and sustainability, our solutions ensure even the bulkiest parts arrive safely, ready to hit the road.
Typical applications we support:
- Windscreens
- Engine components
- Lead-acid batteries
- Wheels
- Truck bed covers
- Exterior accessories
Top Packaging Options for Large and Heavy Parts
Ethafoam® Planks
Instapak® Quick RT®
Korrvu®
The Environmental Impact of Damaged Products
The resources used to manufacture a replacement, ship the replacement to the consumer, and return the broken product can more than double a product’s sustainability impact.
Shaping Stability for Irregular and Off-Balance Parts
Irregularly shaped and unevenly weighted automotive parts often present unique challenges, such as uneven weight distribution, delicate components, or unconventional shapes. Without proper packaging, these items are more susceptible to mishandling, falls, and drops, especially when not shipped on a pallet. Our tailored packaging solutions are designed to cradle every curve and edge, providing maximum protection, stability, and cushioning to ensure these parts arrive ready to perform.
Typical applications we support:
- Motors, Alternators & Engine Blocks
- Radiators & Fans
- Interior Moulded Parts & Roof Racks
- Tyres
- Exhaust Systems
- Transmissions
Top Packaging Options for Irregular Parts
Instapak® SpeedyPacker
Ethafoam® Foam Planks
Inflatable Cushioning
Paper Systems
Why EV Charger Packaging Must Start With ‘Unboxing’
Unboxing an EV charger combines the thrill of buying a new car with the promise of sustainability, making durable, customer-focused protective packaging key to a successful unboxing experience.
Protection That Goes the Distance for Your Fragile and Delicate Parts
Glass components and painted or coated automotive parts are essential to both safety and design, but their delicate nature makes them highly vulnerable during transit. Scratches, cracks, or scuffs can compromise their appearance and functionality, leading to costly repairs or replacements. Our advanced packaging solutions absorb shocks, prevent scratches, and form a protective shield, ensuring every fragile or pristine part arrives in perfect condition, ready to shine or stay showroom ready.
Typical applications we support:
- Headlights and tail lights
- Side and rear-view mirrors
- ADAS components
- Dashboard displays and panels
- Catalytic converters and EV chargers
- Body panels, bumpers, and spoilers
Top Packaging Options for Fragile and Delicate Parts
Retention & Suspension
Instapak® SpeedyPacker
Ethafoam Planks
Inflatable Cushioning
“We pride ourselves on high quality, precision electronic engineering and the Korrvu® packaging solution truly aligns with this.”
Patrick Niefnecker, Project Leader at KSE
Small Parts, Big Impact
Shipping small automotive parts requires a balance of protection, efficiency, and cost-effectiveness. From safeguarding delicate components to ensuring durable goods reach consumers in perfect condition, our solutions are designed to meet these challenges. By streamlining packaging processes, reducing waste, and enhancing product protection, we help you deliver small parts with confidence.
Typical applications we support:
- Hardware (nuts and bolts)
- Gaskets/belts
- Wire harnesses
- Light bulbs
- Fuses/breakers
- Spark plugs
Top Packaging Options for Small Parts
Autobag®
BubbleWrap® Inflator
Mailers
Paper
Package Designs That Drive Change
In the global automotive industry, when considering packaging, you typically start with two main options: reusable packaging for Original Equipment Manufacturer (OEM) assembly and expendable packaging for aftermarket parts.
Why Choose Sealed Air for Automotive Packaging?
Sealed Air delivers more than just protection. We provide solutions that drive value across your supply chain:
Prevent Product Damage
Advanced cushioning and retention systems keep your products safe from shocks and mishandling, reducing returns.
Right-Size Packaging
Custom designs minimise material use, reduce void fill, and optimise freight costs for greater efficiency.
Elevate Customer Experience
Korrvu® packaging and tailored solutions ensure pristine deliveries, enhancing satisfaction and reinforcing your brand’s reputation.
Achieve Sustainability Goals
EN15343-certified foams and recycled materials help you meet sustainability targets while maintaining high performance.
Streamline Operations
Our range of automated bagging systems accelerates fulfilment operations for e-commerce orders.
Engineered Solutions
Our engineers assess your automotive packaging process to recommend strategies that minimise damage, optimise space, and enhance efficiency, all while improving the customer experience. Schedule a Free Consultation.
