Instapak^® Protective Packaging

Instapak^® Foam Formulations

Create protective packaging on demand with 15 foam formulations for every application.

Engineered Protection

High-performance foam ensures damage-free delivery.

Efficient & Versatile Foam

Expands up to 280x its volume for optimized space and cost savings.

Overview

Instapak^® Foams and Films: Minimum Packaging Costs, Maximum Protection

SEALED AIR^® brand Instapak^® foams protect products from damage, help reduce dimensional weight, and set quickly to improve efficiency. With 15 specialized foam formulations, Instapak^® is the go-to solution for precision protection in high-speed operations.

Instapak^® foams are engineered to save space and resources. Just one trailer load of liquid foam expands to the equivalent of 86 truckloads of protective packaging. Whether you need cushioning, void fill, or blocking and bracing, Instapak^® foams expand around your product to create custom-fit protection that eliminates shifting and damage in transit.

Features and Benefits

Expands on demand up to 280x its liquid volume
Produces up to 21 foam cushions per minute
Reduces storage needs and improves pack station workflow
Custom molds to any shape, offering full-surface protection
Prevents product movement during shipping
Compatible with foam-in-place and foam-in-bag systems, and molding equipment

Design Services

Explore Our Packaging Consultation Services

Optimize your packaging with our ISTA-certified design and evaluation.

Learn More

Specifications

Category	Foam Type	Application	Container Sizes (Gal.)
Standard Foams	UltraLite^® Foam	Void Fill	15/55/275
Standard Foams	Instafill^® Foam	Void Fill, Light Cushioning	15/55/275
Standard Foams	Instapak^® 40W Foam	All-Purpose Cushioning	15/55/275
Standard Foams	Instapak^® 50W Foam	Extra-Strength Cushioning	15/55/275
Standard Foams	Instapak^® 75W Foam	Heavy-Duty Cushioning, Light Blocking and Bracing	15/55/275
Standard Foams	Instapak^® Molding Foam	Slow-Rise Molding	15/55/275
Standard Foams	Instapak^® Simple^®Foam	Specially formulated for Instapak^® Simple^® systems	2.5
Specialty Foams	FlowRite^® Foam	Extended-Rise, Mid-Density Foam	55/275
Specialty Foams	Instaflex^™ Foam	High-Performance, Resilient Cushioning	15/55/275
Specialty Foams	GFlex^® Foam	High-Performance, Low-Cube Cushioning	55/275
Specialty Foams	GFlex^® QS Foam	Quick-Set, High-Performance	15/55/275
Specialty Foams	Instapak^® Rigid 125 Foam	Medium Blocking and Bracing, Floral	15/55/275
Specialty Foams	Instapak^® Rigid 150 Foam	Heavy-Duty Tree Arrangements	15/55/275
Specialty Foams	Instapak^® Rigid 200 Foam	Heavy-Duty Blocking and Bracing	15/55/275