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Home Solutions Protective Automotive Parts Packaging

Automotive Parts Packaging Equipment, Materials, and Services

Automotive parts are heavy, fragile, oddly shaped, and high-value — and every damaged part means line delays, costly returns, and dissatisfied customers. Sealed Air provides protective packaging solutions built specifically for automotive manufacturers and distributors who need to protect every part, every shipment.

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Improve Automotive Parts Packaging Performance with Sealed Air

When an automotive part arrives damaged — a scratched body panel, a cracked headlight, a crushed EV charger — the costs go beyond the part itself. Damage claims, production downtime, warranty returns, and lost customer trust add up fast. That’s why automotive manufacturers and distributors across the supply chain have trusted Sealed Air for more than 60 years to deliver protective packaging solutions that reduce damage rates, lower shipping costs, and improve operational efficiency.

Whether you’re packaging fragile electronics, heavy engine components, surface-sensitive body panels, or kits and aftermarket parts, Sealed Air offers the industry’s widest portfolio of automotive packaging equipment, materials, and services. Our solutions are engineered to address the real challenges of auto parts packaging: inconsistent part shapes, high damage risk, sustainability goals, labor pressures, and the growing complexity of EV supply chains.

EQUIPMENT

Automotive Packaging Equipment That Improves Efficiency and Throughput

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Sealed Air’s packaging automation and equipment solutions help automotive manufacturers and distributors reduce manual packing effort, increase throughput, and keep pace with changing demand. From foam-in-place systems for heavy components to automated bagging for kits and small parts, our equipment is designed to optimize labor and efficiency across your packaging operation.

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Improve Efficiency

Automated packaging equipment eliminates bottlenecks, speeds up packing lines, and reduces downtime — so automotive operations can process more orders with fewer resources.

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Optimize Labor

Ergonomic, automated systems reduce reliance on manual packing labor, making it easier to scale capacity as automotive production and distribution volumes shift.

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Reduce Costs

Right-sized packaging systems minimize material waste, lower dimensional weight charges, and reduce operational costs across automotive manufacturing and distribution facilities.

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AUTOBAG® Brand

High-speed automated bagging systems ideal for packaging automotive kits, components, hardware, and small aftermarket parts efficiently and consistently.

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Paper Systems

Automated paper void-fill and cushioning systems that provide fast, sustainable protective packaging for a wide range of auto parts.

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Instapak® Foam Systems

On-demand foam-in-place packaging systems that conform to the exact shape of heavy or irregularly shaped automotive parts for superior protection.

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Inflatable Systems

Air cushion and inflatable void-fill systems that protect auto parts from shifting and surface damage during transit with minimal material use.

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DESIGN SERVICES

Validate Automotive Packaging Performance with ISTA-Certified Testing

Our ISTA-certified packaging labs conduct industry-standard drop, vibration, compression, and incline tests to verify that your automotive packaging protects parts through every stage of transit — before you commit to full production.

High-Performance Protective Packaging Materials for Auto Parts

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Choosing the right protective packaging material for automotive parts is critical. Use too little cushioning and parts arrive damaged; use too much and you’re increasing material costs and dimensional weight charges. Sealed Air engineers have been developing high-performance automotive packaging materials for more than 60 years — giving you access to proven solutions for every part type, weight class, and fragility level.

From custom fabricated foam inserts for fragile electronics and EV components, to retention packaging for surface-sensitive body panels, to inflatable void fill for kits and aftermarket parts, our materials portfolio covers the full range of protective packaging needs across the automotive supply chain.

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Enhance Sustainability

Sealed Air offers recyclable, recycled-content, and fiber-based automotive packaging materials that reduce waste, lower carbon footprints, and support net zero shipping goals.

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Reduce Damage

Automotive packaging materials engineered for impact absorption, shock resistance, and surface protection ensure parts arrive intact — reducing damage claims and costly returns.

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Reduce Dimensional Weight

Right-sized protective packaging optimizes material use, reduces package cube, and lowers freight costs without compromising the protection auto parts need in transit.

Discover Materials

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Fabricated Foams

Custom-engineered Ethafoam® and Stratocell® foam inserts designed to cradle and protect large, heavy, fragile, or irregularly shaped automotive parts during transit.

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Korrvu Catalog Retention Makeup

Korrvu® Suspension & Retention Packaging

Retention packaging that securely suspends auto parts — including EV components and fragile electronics — protecting surfaces from shock, vibration, and abrasion.

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Instapak® Foams

Foam-in-place packaging materials that conform precisely to automotive part geometry, delivering optimized cushioning while minimizing material usage per pack.

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Inflatables

Lightweight air cushion packaging for surface scratch prevention, void fill, and transit protection on painted panels, bumpers, and coated automotive components.

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CUSTOMER CASE STUDY

KSE Exceeds Expectations with Korrvu® Retention Packaging

EV charger manufacturer KSE increased packing speeds, reduced logistics costs, and delivered a premium unboxing experience for consumers — all using Korrvu® retention packaging from Sealed Air.

SERVICES

Automotive Packaging Services That Solve Complex Problems

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Not every automotive packaging challenge has a standard solution. When your parts are unique, your supply chain is complex, or your damage rates need to come down fast, Sealed Air’s engineers and packaging specialists are ready to help. We work directly with automotive manufacturers and distributors to design, test, and implement packaging solutions that perform — and that fit your line, your workforce, and your sustainability commitments.

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Expert Support

Sealed Air’s packaging engineers work on-site with automotive customers to diagnose damage issues, optimize packaging design, and ensure seamless integration with production lines.

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Tailored Solutions

Every automotive packaging solution we design is customized to the specific part, supply chain, and business goals — balancing protection, efficiency, material use, and sustainability.

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Comprehensive Service

From initial design through ongoing maintenance and training, our field service teams and application centers provide hands-on support to keep automotive packaging operations running at peak performance.

Automotive Packaging Services

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Fabricated Foam Services

Custom foam packaging design and fabrication for automotive parts that require precise fit, reliable retention, and maximum protection with minimal material.

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Engineered Solutions

End-to-end packaging engineering services that identify opportunities to improve protection, reduce damage rates, cut material waste, and meet sustainability targets.

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Technical Packaging Support

Ongoing technical support from packaging specialists with deep automotive industry experience — helping your team solve problems and continuously improve packaging performance.

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