FlexPrep® VFFS Machines
High-speed, flexible packaging of dressings, sauces, and condiments for use in hand-held condiment dispensers.
- Filling Versatility
Hot or cold, one-part filling that can accommodate liquid and pumpable foods with integrated particulates up to ¼”.
- Engineered for Speed
Multiple lane output available, quick and easy film roll changes and fast product changeovers. Accurate and reliable weight control.
Overview
CRYOVAC® brand FlexPrep® vertical form fill seal (VFFS) systems provides high-speed manufacturing and filling of CRYOVAC® brand FlexPrep® portion dispensing pouches using either clear or printed films.
Featuring simple, easy-to-operate touchscreens, these systems can package hot or cold condiments, sauces, or dressings in pouches designed to be compatible with specialized sauce guns from Franke Foodservice Systems and Server Products Corporation.
Food service operators rely on CRYOVAC® brand FlexPrep® technology for condiment packaging systems to deliver cost-effective portion control, improved product shelf life, and back-of-house process efficiency. Product viscosities can range from balsamic vinaigrette to peanut butter with no need to transfer products from bulk packages to a secondary container.
Features and Benefits
- Quick and easy film roll changeout for streamlined product changeovers
- One-part fill, hot or cold, smooth or with particulates up to ¼”
- Can accept wide range of product viscosities, product yield up to 98%
- Seal bars create proprietary frangible seal for use with specialized dispensers
- Accurate and reliable weight control
- Headspace-free, flexible liquid packages with zero scrap
Customer Case Study
Serving Up Portioned Perfection with FlexPrep®
Specifications
All CRYOVAC® brand equipment complies with FDA requirements for food packaging. Filling speeds will vary based on package size, product viscosity, and film type.
CRYOVAC® Brand FP3002 VFFS System
- widths: various, see equipment product information sheet
- length, single stroke: from 3.93” – 21.3” (100mm – 540mm)
- length, double stroke: from 21.3” – 38.6” (540mm –980mm)
variable from 3 to 270 fluid ounces (85mL – 8L)
- single lane: variable up to 70 ppm
- dual lane: variable up to 140 ppm
optional, various
- 230 VAC, 3 phase, 60 Hz, 60 AMP for machine
- 25 kVA isolation transformer recommended
25 cfm @ 90 psi, 1” dedicated supply line
CRYOVAC® Brand FP2052 VFFS System
- length: 8.4” – 13” (215mm – 330mm)
- widths: 4.8” (122.5mm)
variable, from 10 – 27 fluid ounces (295.7 – 798.4mL)
variable, up to 90 ppm
optional, various
- 230 VAC, 3 phase, 60 Hz, 60 AMP for machine
- 460 VAC, 3 phase, 60 Hz, 40 AMP for pump
30 cfm @ 90 psi, 1” dedicated supply line
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Frequently Asked Questions
No. The seal of a CRYOVAC® brand FlexPrep® pouch is designed to break in a specific way when placed in a specialized Server Products or Franke FoodService dispenser. The proprietary combination of film type, seal type, and dispenser type are unique to the FlexPrep® system and has been designed to ensure 98% evacuation.
CRYOVAC® brand FlexPrep® VFFS machines can package sauces, condiments, or dressings ranging in viscosity from balsamic vinaigrette to peanut butter, from ketchup to hot fudge, from sour cream to nacho cheese. The dispensing units available from Franke Foodservice and Server Products Company have also been designed to accommodate a wide range of viscosities. Depending on product types, some pouches may require gentle heating for application at end use.
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