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Home Solutions Protective Solving Complex Fulfillment Challenges With Tailored Solutions

E-Commerce Packaging Equipment, Materials, and Services for 3PLs and Fulfillment Operations

Freight, labor, and damage account for 85% of the total cost of fulfillment — and focusing on material costs alone won’t move the needle. Sealed Air partners with 3PLs, fulfillment centers, and e-commerce operations to reduce the costs that matter most, with packaging solutions that scale from semi-automated pack stations to fully integrated inline systems.

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Solve Complex E-Commerce Fulfillment Challenges with
Sealed Air

E-commerce fulfillment operations face relentless pressure: rising consumer expectations, chronic labor shortages, peak demand spikes, and mounting sustainability requirements. Meanwhile, dimensional weight charges, damage claims, and inefficient packing workflows quietly erode margins every day. Sealed Air understands that the right packaging solution is about more than the box — it’s about the entire fulfillment ecosystem.

Whether you’re a 3PL optimizing a single DC, a retailer building e-commerce capacity, or a high-volume operation ready to automate end-to-end, we offer the most complete portfolio of e-commerce packaging solutions in the industry — from pack station consumables that improve day-one efficiency to fully integrated inline systems that transform throughput at scale.

PACK STATION SOLUTIONS

Optimize Your Pack Station with the Right Materials and Semi-Automated Equipment

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For most 3PLs and fulfillment operations, the fastest path to better performance starts at the pack station. The right combination of protective materials and semi-automated equipment reduces pack times, cuts dimensional weight charges, and improves packer ergonomics — with no major capital investment required and immediate ROI.

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Reduce Material Costs

Right-sized mailers, inflatable cushioning, and paper void fill minimize material use per pack, reducing spend on consumables and lowering dimensional weight charges on every shipment.

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Increase Pack Speed

Semi-automated bagging, printing, and void fill systems reduce manual steps at the pack station, increasing throughput and helping operations meet same-day and next-day shipping demands.

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Improve Sustainability

BUBBLE WRAP® brand 80% Recycled Content Inflatable Cushioning and paper-based void fill solutions help 3PLs and e-commerce operations meet sustainability goals without compromising protection.

Discover Pack Station Solutions

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AUTOBAG® Bagging & Printing Systems

Semi-automated bagging and on-demand printing systems that streamline pack station operations for high-SKU e-commerce and 3PL fulfillment.

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BUBBLE WRAP® Brand Inflatable Air Pillows

Lightweight, recyclable inflatable void fill that protects products during transit while reducing material costs and storage space at the pack station.

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SEALED AIR® Brand Paper Systems & Void Fill

Paper-based void fill and cushioning solutions that provide sustainable, right-sized protection for a wide range of e-commerce shipments.

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SEALED AIR® Brand Paper Mailers

Durable, lightweight paper mailers that reduce dimensional weight, improve unboxing experience, and support sustainability goals for direct-to-consumer shipments.

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INLINE AUTOMATION

Scale E-Commerce Fulfillment Throughput with Integrated Packaging Automation

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When pack station optimization isn’t enough, inline automation is the answer. For high-volume operations processing thousands of orders per day, fully integrated automated packaging systems eliminate bottlenecks, reduce labor dependency, and lower total fulfillment costs at scale. Sealed Air designs, implements, and supports automated systems that right-size every pack, minimize dimensional weight, and maximize throughput — whether you run one facility or a global distribution network.

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Maximize Throughput

Inline automated packaging systems eliminate manual packing bottlenecks and increase order throughput velocity, enabling 3PLs and fulfillment operations to handle peak demand without adding headcount.

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Reduce Freight Costs

Automated void reduction and right-sizing systems minimize package cube and dimensional weight on every order, directly reducing freight costs across thousands of daily shipments.

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Optimize Labor

Fully integrated automation reduces reliance on manual packing labor, helping 3PLs and fulfillment operations address chronic labor shortages and reallocate workers to higher-value tasks.

Discover Inline Automation Systems

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SEALED AIR® Brand I-Pack Void Reduction System

Right-sizes every pack and optimizes productivity for B2C order fulfillment operations, reducing dimensional weight charges on high-volume shipments.

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SEALED AIR® Brand e-Cube Void Reduction System

Minimizes packaging operation costs by automatically right-sizing packages to eliminate excess void and reduce freight spend across the fulfillment operation.

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Autobag 850S Rear Discharge Beauty

AUTOBAG® Brand 850S Paper Bagging System

A sustainable, high-speed automated bagging solution for mail order fulfillment and e-commerce applications, reducing labor and material costs at scale.

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Integrated Automation Systems

End-to-end packaging automation systems designed and integrated by Sealed Air’s engineering team to optimize your specific fulfillment operation and scale with your business.

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Reduce Total Fulfillment Costs with Fulfillment Design and Engineering Services

Our team of fulfillment experts uses real-time technology, predictive analytics, and deep on-the-ground experience to identify inefficiencies, model solutions, and implement packaging systems that lower the total cost of delivering your products — across freight, labor, and damage.

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CUSTOMER CASE STUDY

Accelerating Fulfillment Capacity for Jerry’s Artarama

Art supply retailer Jerry’s Artarama saved over $500,000 a year in labor, dimensional weight, and packaging costs — and increased fulfillment throughput velocity by 7x — with Sealed Air’s Fulfillment Design and Engineering Services and automated packaging equipment.

SERVICES

E-Commerce Packaging Services That Solve Complex Fulfillment Problems

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Every fulfillment operation is different — different SKU profiles, different facility constraints, different labor models, different growth trajectories. When standard solutions aren’t enough, Sealed Air’s fulfillment engineers and packaging specialists work directly with 3PLs and e-commerce operations to design, test, and implement packaging solutions that address your specific challenges and deliver measurable results.

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Expert Support

Sealed Air’s fulfillment engineers bring on-the-ground experience and real-time data analysis to identify inefficiencies and implement packaging solutions that lower total fulfillment costs.

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Tailored Solutions

We design e-commerce packaging solutions customized to your operation — your SKU mix, your facility, your labor model, and your growth plans — not a one-size-fits-all approach.

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Comprehensive Service

From initial design and ROI modeling through implementation, integration, and ongoing technical support, Sealed Air provides end-to-end service for 3PL and e-commerce packaging operations.

E-Commerce Packaging Services

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Fulfillment Design & Engineering Services (FDES)

Expert fulfillment consulting that uses technology and analytics to model, design, and implement packaging systems that reduce freight, labor, and damage costs across your operation.

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Packaging Automation Integration

End-to-end design, installation, and integration of automated packaging systems — from semi-automated pack stations to fully integrated inline automation — scaled to your operation.

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Technical Packaging Support

Ongoing technical support and maintenance from Sealed Air specialists who understand e-commerce and 3PL operations, keeping your packaging systems running at peak performance.

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