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pac lab engineers




Engineered Solutions


Our engineered solutions provide a comprehensive approach to your protective packaging needs. Our team of engineers systematically evaluate your packaging process and recommend solutions that address damage reduction, cube optimisation and fulfilment velocity while improving your customer experience.

Custom Engineered Solutions

As a globally recognised leader and innovator in protective packaging, we leverage optimization and innovation with highly experienced packaging professionals and best-in-class tools. We work to maximise your packaging performance while reducing waste to help you reach your sustainability goals. Our goal is to provide your brand with the most efficient, cost-effective and practical solution to your packaging challenges. 


Available Services:

  • Packaging consultation with end-user focused design (includes material selection)
  • Distribution and shipping analysis for best protection method
  • Cube optimisation to reduce package size and shipping costs
  • Engineered moulds for prototypes and samples
  • Production and 3D printed mould tooling
pac lab engineered solutions

5-step infographic

Our 5-Step Design Process for Engineered Solutions


1. Evaluate the distribution environment. We work with you to understand your logistical hazards and ensure your products arrive safely at their destination.

2. Determine product fragility. We analyse the internal stresses caused by shock during shipment to define your product's robustness and offer the ideal packaging solution.

3. Material selection. All of your packaging solutions are carefully selected to provide the most product protection with the least amount of material possible.

4. Design and prototype. Using our state-of-the-art systems – 3D scanning, 3D visualisation and CAD/CAM – we will present a complete solution that perfectly protects your product and enhances the brand experience.

5. Testing and verification. To give you the best level of confidence in our proposed solution, we also offer a wide range of industry-recognised testing procedures. Learn more about this process by visiting our Performance Testing page.

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